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Autonomous screw maintenance for runway lighting with AI and electric vehicle

Hardware Price:

DOF

6

Estimated cost savings

1,700

Max. payload

2

kg

Autonomous Screw Tightening with ScrewRover: Precision and Innovation in Runway Maintenance

Maintaining runway lights is a critical task requiring precision and efficient methods to ensure safety. The ScrewRover leverages cutting-edge technologies to autonomously tighten screws of taxiway lights. Combining a portal robot armed with a 3D-printed cordless screwdriver, AI-driven vision sensors, and an all-electric mobile vehicle, this solution streamlines runway maintenance, reducing human effort while maintaining high accuracy.

What is the Application?

The ScrewRover autonomously tightens taxiway light screws on airport runways. AI-enabled vision sensors detect screws, sending precise coordinates to the igus Robot Control, which ensures accurate tool movements. The system transitions between lights using a mobile, remote-controlled vehicle.

What are the Advantages of the Solution?

  • Enhanced Precision: AI detects exact screw locations for accurate tightening.

  • Improved Efficiency: Autonomous operations save time and reduce effort.

  • Cost-Effective Design: Lightweight aluminium structure simplifies transport and assembly.

What are the Advantages of the Robot?

The portal robot paired with igus control maximizes effectiveness:

  • Reliable Motion: Precisely retightens screws for consistent results.

  • Scalability: Advanced programming adapts to diverse runway layouts.

  • Customizable Tooling: 3D-printed screwdriver tool ensures flexibility.

Revolutionizing Runway Maintenance with Automation

The ScrewRover showcases the power of autonomous robotics in airport operations. By integrating AI, robotics, and smart mobility, it significantly improves accuracy, efficiency, and cost-effectiveness. This solution sets a new benchmark for safe and streamlined runway maintenance practices.

2 Components