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<ul>
<li>Combinable 2D inspection of contours and surfaces for maximum quality assurance</li>
<li>The IR version has an integrated bandpass filter that only allows light in the infrared spectrum to pass through. This makes the device very robust against ambient light.</li>
<li>Powerful algorithms master even demanding requirements</li>
<li>User-friendly software simplifies inspection task set-up</li>
<li>Reliable function in changing light conditions</li>
<li>Electric focus takes aim at details</li>
<li>Modell O2D520</li>

2D IR vision sensor for object detection and inspection

Vision

CAD file

Operating Instructions

Vendor link

Target, distance and product selection

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This link will take you to the intelligent image field calculator of the manufacturer ifm:

The intelligent image field calculator for your product selection - ifm

Vision supported Pick and Place application with igus room gantry

Kameraunterstützte Pick and Place Anwendung mit igus Raumportal

Pick & Place

Pick-and-Place

Al ve yerleştir

拾取&放置

픽 앤 플레이스

ピック&プレース

Pick &amp: Place

取放 (揀選 & 放置)

Pick and place

หยิบและวาง

pick-n-place

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

In this application, a pick-and-place solution was tested for a customer using an igus linear robot, a camera, and a conveyor belt. The individual components had to communicate seamlessly to ensure the metal part could be reliably picked up from the conveyor belt and accurately sorted. The integration of the camera for detecting and positioning the metal part, along with the precise control of the linear robot, played a crucial role in ensuring the system’s high reliability and efficiency.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Nachgelagertes Gewindeschneiden

Downstream thread cutting

Spritzguss

Injection molding

注塑成型

injection-molding

In this video, we present an advanced solution for downstream thread cutting in production. The setup of our ReBeL robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and positioning of the workpieces. The gripper is demonstrated in action, handling the workpieces safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation using a Delta-Robot

Nachgelagerte Angusstrennung per Delta-Roboter

In this video, we present an innovative solution for downstream sprue separation in injection molding production. This application uses a Delta robot, IRC, Zimmer gripper, camera, rotary conveyor, and step feeder to optimize the process and maximize efficiency.

The video demonstrates the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The Zimmer gripper is shown in action, handling the sprues safely and efficiently. The step feeder supports the process with its precise conveying technique.

This solution offers numerous benefits, including increased production speed, reduced scrap rates, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation of clip bearings

Nachgelagerte Angusstrennung von Clipslagern

In this video, we present an advanced solution for downstream sprue separation of clip bearings in injection molding production. The application utilizes a Delta robot system, IRC, rotary conveyor, an igus vacuum gripper with rotation unit, and a Zimmer gripper to optimize the process and increase efficiency.

The setup of the Delta robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The igus vacuum gripper with rotation unit is demonstrated in action, handling the clip bearings safely and efficiently. The Zimmer gripper complements the process with its precise gripping technique. The entire system operates smoothly and efficiently thanks to reliable power and data transmission.

The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation

Nachgelagerte Angusstrennung

In this video, we showcase an innovative solution for downstream sprue separation in injection molding production. The setup of the gantry system and the integration of the IRC are shown in detail, as well as the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The Schunk gripper is demonstrated in action, handling the sprues safely and efficiently. The e-chain set ensures reliable power and data transmission, allowing the entire system to operate smoothly and efficiently. The benefits of this solution include increased production speed, reduced scrap, improved workplace safety, and a low footprint.

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Screw sorting with Delta robot

Schraubensortierung mit Delta Roboter

使用Delta机器人自动分拣螺丝

使用delta機器人分類螺絲

Schroeven sorteren met Delta-robot

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

The automation of a sorting process through the use of a 3-axis Delta robot represents a significant innovation in manufacturing technology. In this particular application, the process is supported by a sophisticated camera system and a specialized component separator to sort screws efficiently and precisely.

The camera system plays a crucial role as it enables visual recognition of the screws. It uses advanced image processing algorithms to identify different types of screws and determine their position and orientation. This information is crucial for the correct functioning of the Delta robot, as it forms the basis for deciding which screw to pick up and where to place it.

Verpackung

Packaging

包装機械

包装业

Verpakkingsindustrie

포장 산업

包裝業

Przemysł pakujący

Emballage

Empaquetado y embalaje

packaging

Delta robot empty bottle grabber

Delta Roboter Leergutflaschengreifer

Delta robot lege flessen grijper

Pegador de garrafas vazias do robô Delta

delta機器人抓取空瓶

엠티 보틀 처리 델타 로봇

Robot Delta con gripper per bottiglie vuote

使用Delta机器人抓取空瓶

In this customer application, automated deposit bottle sorting was to be simulated. In addition to a Cobot pump, the Delta robot was also equipped with a camera that enabled it to visually recognize the correct bottle.

2D IR vision sensor for object detection and inspection

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